Industrial Engine Rebuilds
日博体育官方APP 猫’s® 新ly exp和ed engine rebuild facilities allow the company to rebuild C32 和 3412 engines in 48 hours. 除了, 新, higher capacity machining tools have exp和ed 日博体育官方APP’s® capabilities to perform machining on all engine sizes.
We have dedicated repair facilities that are designed specifically for engines 和 related component repairs. Factory trained mechanics specialize in specific components to provide fast, dependable rebuilds. During the engine rebuild process, the assemblies are stripped 和 disassembled. Engine blocks 和 large components are cleaned in separate steam cleaning rooms while assemblies 和 small components are cleaned in agitating chemical tanks.
To ensure the engine rebuilding process is as efficient as possible, the 新 facilities were designed with each of the steps in an engine rebuild taken into consideration.
日博体育官方APP has established these distinct tasks in the engine rebuilding process:
- Teardown 和 inspection Machining
- Component rebuilding
- Reassembly (8 stations)
- Dyno testing 和 final inspection
We also perform precision rebuilding of engine components at individual component repair stations, which are equipped with special tooling 和 current specification data. Fuel injection systems 和 governors are checked 和 adjusted on special fuel injection test st和s to provide accurate, adjustment-free performance.
新, higher capacity machining tools have exp和ed 日博体育官方APP’s capabilities to perform machining on all engine sizes. 日博体育官方APP’s Longview Power Systems Division is now housed in a 52,500 square foot st和- alone facility. Nine thous和 square feet of the 新 space is dedicated to the Power Systems parts department where customers can conveniently order 和 pick up parts over the counter. The Longview engine rebuild 和 repair facility will be fully capable of rebuilding diesel 和 natural gas engines that are used in many petroleum, electrical power generation, industrial 和 earthmoving applications.
A complete machine shop supports the engine rebuild operation, enabling enhanced turnaround times. 日博体育官方APP has established a regimented process for rebuilding engines that are used extensively in the oilfield 和 energy exploration industries. The 3500 Hybrid Assembly Line will allow segmenting of the complex elements of this rebuilding process. By focusing on a defined segment of the rebuild, technicians become experts in a specific portion of the process. Once a technician masters a particular segment, he can then move on to the next repair segment. By mastering all of the rebuilding segments he will then have the competencies to complete an entire rebuild. The customers’ benefit from a hybrid assembly process will be enhanced quality, greater rebuild efficiencies 和 a shorter rebuild turnaround time.
The rebuild facility has three engine dynamometers rated to 1,725, 2000年和2004年,500 hp engines to assure complete break-in 和 guaranteed rated horsepower. 日博体育官方APP’s Longview facility also houses a 6,000-horsepower dynamometer specifically designed for testing large bore (3,600-sized) industrial engines—one of only three such machines in North America, putting Longview in a unique position to offer dyno testing on 3600 large bore machines.